Lorenzo Hedgpeth

September 2, 2010

Troubleshooting Problems With Your Car’s Starter

Filed under: Flywheel — Tags: , , , — Jesus Garcia @ 8:35 am


Image : http://www.flickr.com

Your vehicle’s starter is responsible for turning over your engine. It starts the process through which fuel and air are brought into the cylinders for compression and ignition. Like all car parts, this component can eventually fail and need to be replaced. The challenge is identifying whether the starter is truly the root cause of a no-start situation. A lot of trained mechanics mistakenly recommend replacing this part when doing so is unnecessary.

In this article, we’ll explore some of the reasons your engine may refuse to turn over. You’ll discover the problem can be related to several factors that have little to do with your starter. We’ll then take a look at issues that specifically involve this component before offering a few helpful suggestions for replacing it.

Other Factors That Can Cause A No-Start Problem

Your engine is a complex assembly that involves myriad moving parts. Some of these parts can fail, causing a no-start problem. Moreover, its operation is dependent on having the right blend of air and fuel, sufficient compression, and proper ignition timing.

If you’re unable to crank the engine, check the battery to make sure it can provide sufficient voltage. Otherwise, it will be unable to engage the starter. If the battery is fine, test the solenoid. This can be done by circumventing the part and checking whether the starter engages properly. If it does, the issue is likely with the solenoid.

If you’re able to crank the assembly, yet are unable to start it, the battery may still be at fault. As above, test the voltage output. Also, take a look at the poles to make sure they are clean of corrosion. Next, test the starter to check for mechanical issues that might be preventing it from drawing sufficient amperage.

A quick note about the solenoid: it is a common cause of no-start issues. It sends an electrical current from the battery to your starter. If it fails for any reason, it must be replaced; it cannot be repaired.

Starter-Related Issues

This component is only engaged when starting your engine. Once the engine turns over, the part disengages, stops spinning, and comes to a rest. During the short time it is engaged, however, it endures considerable strain.

When you turn the key in the ignition, a significant volume of amperage is drawn from your battery to the solenoid. This electrical current then travels to the starter, which begins spinning to crank the engine. Some drivers, in an attempt to turn the assembly over, will continue cranking it without giving the component a rest. This produces enormous heat, which can result in damage.

In some cases, the brushes or bushings can become worn prematurely. In other cases, the teeth on the component’s flywheel might be damaged, which makes it difficult for the part to turn the engine over. If you notice the assembly turning over partially, but it stubbornly refuses to start, it’s likely the starter is working properly, but the teeth of the flywheel are broken.

Tips For Replacing The Component

Before installing a replacement, make sure it offers the same capacity as the old unit. Don’t assume it does simply because it fits your vehicle. Check the power ratings.

Also, consider replacing the solenoid at the same time you replace the starter. It is a wearable component, so replacing it minimizes the chances of a no-start problem in the future.

Now is also an ideal time to invest in new battery connecting cables. Just make sure the replacement cables are able to handle the amperage delivered from the battery to the solenoid.

Your vehicle’s starter is one of the least discussed components under the hood. Yet it plays a critical role in turning your engine over whenever you start your car. When the time comes to replace it, do so with an OEM-certified unit that provides reliable performance and peace of mind.

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September 1, 2010

Hybrid Vehicles Are Hot For the Planet and Your Wallet!

Filed under: Flywheel — Tags: , , , — Jesus Garcia @ 1:14 am


Image : http://www.flickr.com

First point is everyone should think about hybrid vehicle because of the preservation of the atmosphere. A hybrid vehicle is a vehicle that uses two or more distinct power sources to move the vehicle. But let’s face it: the sticker price of a hybrid vehicle is significantly higher than its gasoline-powered counterpart.

Definition: a hybrid vehicle is a vehicle that uses an on-board rechargeable energy storage system (RESS) and a fuel based power source for vehicle propulsion. Now that you know what a special vehicle is, you may wonder if owning one is right for you. Get your check book out and stop wasting your money on a gas guzzler. A method for controlling an effective vehicle is described in German patent application no? A negative value indicates that a hybrid is less expensive to own, while a positive value in this cell indicates the premium paid to own a hybrid car.

Learn if owning one of these is right for your lifestyle. According to a first aspect of the present invention an apparatus for use within the vehicle is provided. Bless your heart for thinking of the next generation. A hybrid vehicle is any kind of vehicle that uses two or more propulsion systems. An ice in this vehicle is required to produce electricity or hydraulic pressure depending on the drive train technology (traction motors) deployed. The mileage you can receive from this vehicle is going to range from 26 miles per gallon to about 48 miles per gallon. Resale value: finally, one of the last things that you should take a look at when evaluating a hybrid is the resale value.

The idea of using the kinetic energy from a flywheel in this vehicle is brilliant. The control method according to the invention for the vehicle is based on a strategy that consists of transmitting power, via the road on which the vehicle is traveling, from the etu to the electric machine associated with the rear electric drivetrain in order to recharge the battery. This vehicle is by definition a form of transportation using a mix of energy sources and combining different fuel technologies. A this vehicle is essentially the same as any other vehicle except for the extra high-voltage hybrid hardware. A federal tax deduction of $2,000 for the purchase of a hybrid vehicle is available in many cases, and some states may provide additional incentives or tax credits to encourage the purchase of hybrid vehicles.

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August 30, 2010

Sitram Catering 4.9-Quart Commercial Stainless Steel Saute Pan

Filed under: Sitram — Tags: , , , , — Jesus Garcia @ 5:07 pm

Sitram Catering 4.9-Quart Commercial Stainless Steel Saute Pan Fantastic Pan! – mom of two – Tennessee
I received a complete set of Calphalon for Christmas 5 years ago. Within the first year, the saute pan warped. So I used the frying pan for the last 4 years. I didn’t know that the nonstick surface only lasted a short time until I saw it flaking off into our food!

I searched the net for a good stainless steel sauté pan that wouldn’t warp or discolor. I was looking for heavy stainless (at least an 18/10 gauge) with a copper bottom. In the end, I just picked the one with the best overall reviews.

I am definitely pleased with my purchase!! I do a lot of cooking (kids, hubby, friends, etc) and this pan is definitely up to the challenge. It’s pretty heavy, but it cooks the food evenly at a much lower temp than I was used to with my Calphalon (energy savings!) and cleanup is a breeze.

Yes, Really! If something gets stuck in the pan, I am usually able to scrape it off with my bamboo utensils while I am cooking. If I get lazy, it is really just a matter of soaking it in hot water for a few minutes.

I just LOVE this pan!!! Purchase the matching lid – I thought I could get away with my current stainless lids, but they are off just a bit.
Sitram: 18437 A18437 This Sitram product is perfect for saut ing vegetables, chicken, fish and meat, this versatile stainless steel saut pan is an essential for professional chefs and discerning chefs alike. Don t let the simple industrial design fool you; this durable saut pan has a thick copper core base sandwiched between stainless steel to guarantee fast, even heat distribution, as well as a stay cool handle for safer handling. It is also impervious to acidic foods so the saut pan will not pit or alter the flavors of food, an important quality in all professional cookware. Features: – Thick copper core base sandwiched between stainless steel – Stay cool stainless steel hand-welded handle – Can be used on gas, electric, or ceramic stove tops and is safe for ovens and freezers – Perfect for commercial or residential use – Shockproof and sturdy, virtually indestructible – Impervious to acidic foods: won’t pit, discolor or alter the favors of foods Specifications: – Material: 18/10 stainless steel – Capacity: 4.9-quarts – Diameter: 11” – Cleaning and care: dishwasher safe – Limited lifetime warranty – NSF approved The classic French sautéuse is one of the most versatile pans. With short, straight sides and a wide cooking area, it quickly browns ground beef or simmers a stew. No ordinary sauté pan, Sitram’s line of heavy-gauge stainless-steel cookware is found in the finest restaurant kitchens in France and the United States. Hidden between layers of surgical stainless steel is copper, the best heat conductor in the world. The result is a nonreactive sauté pan that heats evenly and cooks foods reliably over gas or electric burners. A long upward-sloping handle stays cool even over high heat. Ovenproof and dishwasher-safe, the Sitram sauté pan will hold its shine long after it becomes your best-loved pan. –Lynne Sampson
Sitram Catering 4.9-Quart Commercial Stainless Steel Saute Pan

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Go Kart Engine Repair – Ignition System Diagnostics Part II

Filed under: Flywheel — Tags: , , , , , , , , , — Jesus Garcia @ 7:05 am


Image : http://www.flickr.com

Ignition System Trouble Shooting.

Last time we discussed how magnetic fields cause current to flow in wires. The current flow is then harnessed to make the spark plugs work.

Now we will discuss how to trouble shoot this system.

First of all the system consists of:

-A flywheel with a magnet

-A magneto with a main coil and a switching coil

-An On/Off wire

-A spark plug and spark plug wire.

That’s it.

{In the olden days you had a switching circuit called points, but I will not bore you with that. I have several old motors that have points. (If you are really interested in points I will write an article about trouble shooting those…but not today.)}

So what’s the problem?

The problem is that I was riding my go kart… blew the chain… made a massive clunk…engine still ran right up until I shut it off. I replaced the chain and now it won’t start.

What do I do? Cry? Uh…No…

First off all look at the system. So the engine not running must be symptomatic of

-No Gas

-Flooded (too much gas)

-No compression

-No Spark

-Switch is off!

So yes, I checked.. there is gas. (check!)

The engine has nice resistance and compression (no thrown rods, no loose valves, everything is tight…) (check)

Yes I checked it was ON! Also I removed the off wire from the switch near the engine. Still nothing. (check)

Pulled the spark plug out and tested for spark:

No Spark:

The possible causes for no spark are:

Faulty Spark Plug (ie short circuiting because of ash contaiminents, broken insulator, too much gas on plug)

Or a faulty ignition mechanism

Well I cleaned the plug well. Used a different plug…

Note: But you know what I should have done first? I should have taken the plug wire and tried it against the engine. Well I tried that too: no spark.

Not looking good here… What do we do next?

This is where stuff starts coming apart.

Understand that the system involves the flywheel, so we need to access it and see if the flywheel is okay.

By “okay” I mean the following:

-Is there a magnet in it anymore?

-Did it get damaged? (very unlikely) Check with screwdriver: does it stick? (check, yes there is a magnet)

The next critical thing is to check the keyway. 8 times out of 10 the key gets sheared. This can occur from sudden stops of the engine. A sudden stop can occur from various reasons such as a broken chain grabbing hold of an activated clutch. An instantaneous shock load can be introduced into the system.

The other way an engine can be come jammed suddenly is if the rod blew inside, or the engine ran out of oil (seized up).

Next time…. What happened to the ignition system?

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August 23, 2010

Concept2 Rowing Machine – Why Buy Concept2?

Filed under: Flywheel — Tags: , , — Jesus Garcia @ 3:56 pm


Image : http://www.flickr.com

Deciding on a rower is not an easy decision. With so many models available, you may find it difficult to know which rower is the best for you. Concept2 rowing machines are excellent choices. They offer air resistance for increasing resistance as you work harder – no need to adjust the resistance setting, simply pull harder to increase your resistance.

Concept2 rowers offer a great value for the money. With this brand, it is possible to connect two rowers together to simulate team rowing- a feature found on no other models. As you pull harder, you will feel and hear the difference; the harder you pull, the louder the whir, letting you know you are giving yourself a harder workout. This fitness equipment manufacturer offers two models – Model D and Model E.

The Concept2 Model D is an excellent piece of equipment for all fitness levels. This tried and true design features a noise minimizing flywheel and an ergonomic handle for natural arm and hand position. Worth noting is that it separates into two pieces for easy storage and portability. You can choose from two monitoring systems, the standard PM3 or the more advanced PM4. The PM4 includes a heart rate monitor which straps to your chest.

The Concept2 Model E is a more advanced version of the previous model. It features a higher frame height for increased comfort and a fully enclosed chain housing to keep the chain cleaner. This model also separates into two pieces for easy storage and transport. It also comes standard with the PM4 monitoring system allowing you to track your heart rate during your workout.

Each Concept2 rower comes with everything you need to be rowing your way to health within a few minutes. A few simple steps and your rower will be completely assembled and ready for use. Each rower machine also comes with a rowing technique DVD and chain oil to keep your fitness equipment operating smoothly every time. A USB Connection Cable and PM3 or PM4 Software is also included with each machine.

One of the major downfalls with these rowers is the initial investment. Many people would rather not spend quite so much for a piece of exercise equipment. While it is true that the initial cost is much higher than competing manufacturers, these products are designed to last longer and offer many additional benefits not offered by other fitness equipment companies.

Which ever model you choose, the Concept2 Rowing Machine you select is sure to provide you with years of excellent results. All rowers made by this manufacturer come with a five year warranty on the frame and a two year warranty on moving parts to protect your investment. You can track your results against rowers from across the globe and participate in virtual teams or compete in challenges. With a one of these rowers, working out from home can be a fun challenge for any individual.

Follow the links for rowing machines. You can also read the best rowing machine reviews on every leading brand such as York, Carl Lewis and Concept2 rowing machines.

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August 22, 2010

Sitram Catering 3.8-Quart Commercial Stainless Steel Saute Pan

Filed under: Sitram — Tags: , , , , , , , , — Jesus Garcia @ 10:44 am

Sitram Catering 3.8-Quart Commercial Stainless Steel Saute Pan Be careful with high heat – B. Ensley –
I have had this pan for a year or more. I have a non-stick Emrilware pan of almost identical dimensions that has been my mainstay for several years. I bought this pan to use when I want a better sear than you can get with non-stick.

One reason I selected the Sitram is it is made in France which suggested a well thought-out design. However the multi-layer bottom of the pan does not extend up the sides. I realized this before I bought the pan but didn’t think it would be much of a problem, but it has been. The relatively thin sides of the pan curve around the outer edge of the bottom before they meet the multi-layer section. This results in a tendency for scorched or burnt food at the outer edge, especially when cooking at high heat. (I have a gas stove.)

The workmanship of the pan is good. The heat distribution across the multi-layer section is good, the problem is only at the outer edge. Overall this is not a bad product, but the design adds a challenge to using it. I wouldn’t buy this pan again for this reason.

A few hints for using stainless in searing I had to learn the hard way. The cooking surface must be spotless to the point of being shiny. Simple clean-up with soap and water won’t accomplish this. I have found that a lot of elbow grease with Bar-Tenders Friend is what works. That, and adding the oil or cooking fat to the pan after the pan is hot, and not trying to move whatever you are trying to sear until the pan is ready to release it, seem to be the keys. Hope this will save someone a ruined meal or two.
Sitram: 18420 The classic French sautéuse is one of the most versatile pans. With short, straight sides and a wide cooking area, it quickly sautés garlic and shallots or braises coq au vin. No ordinary sauté pan, Sitram’s line of heavy-gauge stainless-steel cookware is found in the finest restaurant kitchens in France and the United States. Hidden between layers of surgical stainless steel is copper, the best heat conductor in the world. The result is a nonreactive sauté pan that heats evenly and cooks foods reliably over gas or electric burners. A long, upward-sloping handle stays cool even over high heat. Ovenproof and dishwasher-safe, the Sitram sauté pan will hold its shine long after it becomes your best-loved pan. –Lynne Sampson
Sitram Catering 3.8-Quart Commercial Stainless Steel Saute Pan

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August 21, 2010

Exercise Bikes – Recumbent or Stationary?

Filed under: Flywheel — Tags: , , — Jesus Garcia @ 3:46 am


Image : http://www.flickr.com

Exercise bikes are a wonderful way to get a low-impact exercise workout. Of course today’s bikes like those from Sportsart, Tunturi, Nordictrack, Schwinn, and Pro Form are a far cry from the bikes offered many years ago.

You know the ones – the lightweight plastic flywheel, the tiny seat, and no statistical monitoring whatsoever.

Well, as you probably know today’s exercise bike offers a stationary bike rider so much more. Now a person has to decide between getting the lower profile comfortable recumbent style or the high-seated traditional stationary style bike.

Of course each has its advantages but to ensure that you get the most value and best fit for your needs one should ensure that any bike reviews consider several critical and necessary features.

Because an exercise bike provides a lower-impact workout they also require longer usage to get maximum benefit. What does this mean? It means that using this type of home exercise equipment is going to require a person to spend many, many hours using the bicycle.

With this in mind, it’s absolutely critical that any stationary and recumbent exercise bikes considered has several key features detailed.

An appropriately supporting seat. Some manufacturers provide seats that are plastic and rather small. As you might expect, these are going to get uncomfortable. Fast.

So make sure the seat is large enough and supportive enough to accommodate today’s heavier riders.

Because it can get rather boring just riding for hours on end, make sure the bike is quiet enough to operate while a television is on in front of you. You won’t regret this.

Modern recumbent and stationary exercise bikes have a computerized console panel above the handlebars. Both cheap and expensive bikes have this feature. And because these consoles tell you all the stats you may need to monitor while exercising, like calories burned, time, distance, exercise level, and speed, you want to make sure that you are going to be putting your bike near a power outlet at home.

It’s rare to find a model that still operates on only batteries. So make sure you plan in advance where you want your bicycle to be located in your home.

There are other minor features that are more personal preference but still should be considered. The main ones are:

- pedal straps

- seat height adjustability/flexibility

- cup holders

- warranties

Overall, if you ensure to consider these points prior to doing your exercise bike reviews you will be sure to come out with a bike that is more than acceptable and capable of giving you the workout you need.

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August 19, 2010

EV Conversions – How to Choose the Right Motor

Filed under: Flywheel — Tags: , — Jesus Garcia @ 3:04 pm


Image : http://www.flickr.com

Once you have decided to convert your vehicle from gas to electric there are a couple of questions you may ask yourself specifically about the electric vehicle motor, such as:

a)Do I use an AC or DC motor?

b)What size motor must I use?

c)How will I install the motor in the vehicle?

d)What components of the gas engine must I keep to fit to the ev motor?

These are important questions which need to be answered, so here is a brief answer to each of these questions in order to give you a head start on your electric vehicle conversion.

a)The choice of whether to use an AC, Alternating Current, or DC, Direct Current, motor for your electric vehicle conversion is based on cost and the ease or complication of installation. In general DC motors are easier to install in electric vehicles and cheaper as well.

b)The size of the motor which you install in your ev car will depend mostly on the size of the vehicle being used and the performance which you are seeking to get out of your electric vehicle. The power output of these ev motors varies according to the voltage which you put through them within a set range for each motor.

c)Installation of the electric motor into your vehicle is relatively simple once you have removed all the gas engine parts. The ev motor is connected to the transmission using an adaptor plate. It is essential that proper measurements are taken prior to dismantling the engine transmission assembly in order to get the correct alignment when the electric motor is installed.

d)To start an gas to electric car conversion, all the parts related to the gas engine can be removed, such as the radiator, fuel tank and exhaust pipe and any other parts which will no longer be used with the ev motor. Your electric vehicle will need an adaptor plate be made to attach the motor to the gearbox, you will also have to keep the clutch and flywheel to complete the conversion.

Your electric conversion motor could last you through two or more conversion vehicles so it is essential to make the right choice of motor to begin with. Although the ev motor is one of your main cost items when doing an electric car conversion, it will last better if it is properly matched to the vehicle which it must power. Understanding the requirements for the motor when making an gas to electric car conversion will help you to make the right choice when deciding on an ev motor for you conversion.

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August 18, 2010

The Basics of Classic Car Maintenance – Fluids

Filed under: Flywheel — Tags: , , , — Jesus Garcia @ 6:30 am


Image : http://www.flickr.com

As a start we will consider petrol and diesel, apart from the obvious that you have enough for your journey it is worth checking the whole fuel system at least once a year, diesel because it has a habit of finding paths and holes that most other fluids don’t and petrol because if it does leak, a hot surface or spark can cause an explosion, I know I have been there with leaky carburettors dripping onto the exhaust pipe.

First check the fuel tank, invariably in old cars it is made from pressed steel and is subject to corrosion especially where straps or fixings are. Give it a good look over for any bubbles or spots that look damp/dark and check to see if the fuel gauge moves much at regular intervals when the car is parked up. Next check the pipework, again many cars had steel pipes with later replacements being copper or plastic (plastic being particularly vulnerable from hot exhaust pipes as many manufactures ran the two pipes close to each other!)

Hopefully someone will have fitted a petrol filter under the bonnet to stop any debris or rust reaching and blocking the carburettors. Looking at this will help to indicate any corrosion from the tank and pipework that maybe present, so replace it following any repairs to these to give you a clean slate. For diesels the fuel filter will not be transparent but is likely to resemble an oil filter.

Also check the fuel pump for operation (easier if it is electric) by connecting an alternative outlet hose to a petrol can, caution here as you are combining electricity and flammable vapour, and see that the pump keeps running with the ignition on.

And finally with the ignition on/or engine started and switched off check the carburettor(s) for any damp/dark patches particularly around where the fuel pipes join the carbs. Alternatively check the injector pump and interconnecting pipework to and from the injectors on the cylinder head.

As standard advice it is always essential to check the cooling water level but there are other things to check for. It is worth noting that it is not so important if you over fill the cooling system as the water level should adjust itself and find a natural level. While you have the radiator or filler cap off the car it is worth considering the colour. Good clean cooling water should appear slightly green or blue from the anti-freeze and corrosion inhibitor.

If the water is brown this means that there is corrosion or rust in the system, a certain amount is to be expected as this happens as a matter of course. If the water is very cloudy or you are unsure it may be worth draining the water, flushing it through and refilling with new water and anti-freeze. This should be checked again after a few days or 50 miles or so to see if the problem has been rectified.

If the water has an oily sheen or rainbow this should be investigated further as it may be bad news. Sometimes it is just the natural oils from the various components that leach out when they are new, such as lubricants that are used in pumps or from sealants if used. However it maybe a signal that there is a more serious problem and the engine lubricating oil is getting into the cooling system and a major engine failure may not be too far away, hopefully your engine oil checks should help indicate this.

It is recommended that cooling water be changed yearly but I have found very couple of years is usually adequate due to the low mileage my classic cars do.

Engine lubricating oil is again essential to the running of the engine. It is important with this to make sure there is neither too much or too little. If there is too little the engine can get dry become damaged and even seize, if too much the oil can bubble and build up back pressure in the lower parts of the engine & eventually damage the crank shaft and pistons. For this reason it is very important that you make sure you have the right dipstick in your engine, even engines of the same type can have different dipsticks as they can vary in how they are constructed or how the oil circulates, check with your local club or specialist classic car garage.

Also if possible check that the right oil has been used as older engines or fast running engines require different thickness of oils and different care to modern engines.

Typical places for oil leaks on classic cars are

• The sump plug (bottom of the engine), if worn, improperly tightened or the copper washer on the plus has hardened over time. Sometimes the gasket will leak, usually symptoms of a bigger fault and sometimes the sump can be cracked, especially with cast steel or aluminum sumps.

• The rocker cover, if the gasket has hardened (often cork in older cars), over tightened or not fitted correctly. These leaks are usually straightforward to fix by fitting a new gasket.

• The rear end of the crankshaft (where the flywheel and clutch are fixed) because of worn seals (and it has to be said usually poor design from the manufacturers). This leak is very common do not panic unless you are losing a lot of oil or you are also having clutch trouble. The oil from this leak is handy for coating the underside of your car preventing rust, but you should aim to have the leak fixed.

• Oil filter, because of poor fitting, tired gaskets or just rattling loose. Again these leaks are straight forward to fix.

If your engine is leaking oil from other places it probably is not good news so check it out with a specialist. Another item relating to oil worth regular changes is the oil filler cap as these are often vented and contain wire mesh filters that can get dirty and allow over pressurisation of the oil system.

Things to look for in engine oil:

• If it has the consistency of treacle when cold its is overdue for an oil change

• If it appears very black, again time for a change of oil

• If it has lumps, a flush and oil change should be done as a minimum

• If it has a lot of white/brown goo or ‘mayonnaise’ then a change might be due, however it is also a symptom of a head gasket failure which allows the cooling water into the oil thus creating the ‘mayonnaise’. Sometimes though small amounts of this can be formed through condensation if the car has been sat around for long periods.

Oil should be changed at the mileage intervals advised by the manufacturer, though if you are doing less miles each year then yearly is recommended. I usually change the filter every other oil change as well because I don’t always know the service history of the engine from the past so there may be some debris from wear in the oil system.

Whilst on oils I will next go through gearbox lubricating oil including rear axle oil for rear wheel drive cars. This should not often require replacing or topping up unless you have a leak, and leaks on rear axles are very common although not usually big enough to concern you too much. Many classic cars provide additional access to reach filler plugs for gearboxes and axles to which the owners’ manuals can point but may require the lifting of carpets and/or the rear seat. Another advantage is in some post war classic cars is that some gearboxes also have their own dipsticks, a feature that disappeared as gearboxes became more reliable.

Though the oils do not normally need regular changing it is always worth an annual level check or when you suspect a leak or gain a noise. It should be noted that differential whine from the rear axle is quite common and is often just wear and tear rather than lack of lubrication.

Certainly for the rear axle you may need a specialist sump plug spanner. Like the engine the gearbox and axle may require different oils depending on their age. Some older gearboxes are happy with engine oil and later gearboxes use specialist gear oil, also often used in hotter climates.

The contents of the oil are more difficult to check here especially with the available light but you can look for the following:

• If it has the consistency of treacle when cold its is overdue for an oil change

• If it has a lot white ‘mayonnaise’ then a change might be due, however it is also a symptom of condensation if the car has been sat around for long periods.

You may feel more comfortable changing the oil in any case so you know what you are starting with.

Brake fluid – now obviously you want to make sure you have enough of this so that you can stop when you need to but what many people miss is that brake fluid can degrade and separate causing corrosion to the brake components and loss of force at the wheels when you push the brake pedal.

It is well worth checking the brake fluid level on a 3 monthly basis to see that it has not changed much, apart from a level drop being a sign of worn brake pads/shoes a big level drop could be a sign of a leak. A level drop should be avoided because of the aforementioned but also because you may allow air into the system which reduces the effectiveness of the brakes as air compresses more readily than brake fluid.

When bleeding brakes the following things should be looked for:

• Bubbles, could be a sign of a leak that is allowing air in as well as fluid out

• Black colour, sign of various components corroding, particularly steel pipes

• Bits, again a sign of corrosion

When any of these occur it is advisable to check all the components and replace those identified as faulty. It is also worth keeping the bleeding process going until the defect(s) disappear as the contaminated brake fluid may still be in the retained parts.

Another problem with braking components is external corrosion which can wear pipes and make them leak or rust together which will require all the corroded components to be replaced. Here a bit of copper grease may keep it at bay, and if you have them try to maintain the rubber/plastic dirt caps on bleed nipples.

One of the weakest points on braking systems are the flexible hoses that connect the wheel brakes to allow suspension movement. Apart from perishing and splitting these can also suffer from laminating which makes the walls weaker and prone to expanding under pressure, therefore the force from the brake pedal gets used up in the pipes rather than the wheel cylinders or callipers. Often pipes with external metal braiding are available which reduces this risk, but these are only good whilst they are clean and not corroded.

Although the list above gives a general overview it should be enough to get you started and let you gain confidence carrying out your own maintenance and with time tackle more involved tasks replacing parts of the car.

To understand where I am coming from in giving this advice perhaps you should see where my experience comes from. From being a student and if perfectly honest a little tight fisted I started to do my own maintenance as my father did before me. But not content with doing basic servicing and maintenance I went further and it has become a bit of a passion of mine. And hopefully you can learn from some of my mistakes and triumphs. Also refer to my new Blog at http://www.kewad.com/680mo

To give you some idea of what I have taught myself on so that you can judge my advice.
• 1988 Citroen BX 14E
• 1989 Freight Rover Sherpa 350 Van
• 1991 Leyland DAF 400 Van
• 1968 Morris Minor 1000 Saloon
• 1992 Daihatsu Sportrak (relatives car)
• 1971 Morris Minor 1000 Saloon Met Police Car
• 1988 Land Rover 110
• 1962 Morris Minor 1000 Traveller (see a pattern yet?)
• 1953 Morris Oxford MO
• 1992 Isuzu Trooper
• 1952 Wolseley 6/80 (my pride and joy)
• 1971 Morris Minor 1000 (a relatives car)
• 1993 Vauxhall Astra
• 1997 VW Golf
• 2000 Mercedes Benz C-class
• 2002 Skoda Octavia

Friends Link : Principles of Food Sanitation Best Price for Metz http://entmind.com/pub/mikemathes/

August 16, 2010

Small Engine Repair – How Do I Remove the Flywheel on My Go Kart?

Filed under: Flywheel — Tags: , , , — Jesus Garcia @ 1:24 pm


Image : http://www.flickr.com

We have been talking about ignition systems and their repair, but one important component is flywheel removal. Especially if you have an engine with points. Typically the points are underneath the flywheel, and when they go bad, the flywheel must be removed.

You will discover that flywheels have illusive retention devices, in particular the rapid rewind systems that include ball bearings.

You will also discover that once you figure out how to remove the “rapid rewind cog system” that the flywheel is fixed pretty hard on the crank shaft.

This article is about:

- How to first of all remove the “rapid rewind cog system.”

- Secondly how to remove the stubborn flywheel

- And finally how to put it all back together again.

It should be noted that the flywheel has fins on it. If any of these fins become broken, the engine will become out of balance and vibrate intensely. If the fins are broken, the flywheel is junk, so be very careful around the fins.

To remove the “rapid rewind cog” use a pipe wrench and a screw driver. The pipe wrench is put on the “rapid rewind cog” and the screw driver is inserted in between the cast iron fins. (Note: there are aluminum fins, stay away from them, they will break)

Rotate the crank shaft so that the screw driver is pressed against an immovable object. Another method which is more forgiving, is to wedge a piece of wood (this works best when the engine is mounted to the engine mounts on the go kart) under the flywheel. This acts like a wedge brake.

Gently press down on the pipe wrench. Excessive force is not needed here. The “rapid rewind cog” generally comes off rather easily then.

A note with respect to the “rewind cog”: unless you like chasing ball bearings all over the floor, keep in mind that typically a screen covers the rewind. Remove the screen, BUT put the retention screws back in place right away. This makes the “rewind cog” stay together, and also be accessible to the pipe wrench.

Next the flywheel is stuck on the crank shaft with a press fit. Actually the flywheel is press fit using a cone shaft aperture on the crankshaft. The object is to “pop” the press fit. To do this generally a shock needs to be introduced into the system.

There are two methods that work best. First shock the end of the crank shaft with a very hard piece of wood and a mallet. Note: do not use steel on steel, the end of the crank shaft will become mushroomed over and become unusable. Repair is usually not doable.

There are tools available that you put on the end of the crankshaft, but even they can damage the crankshaft. So be careful to use minimal blows on the crank. And in case I did not make myself clear, the blows are normal, or perpendicular, or axial to the crankshaft, not to the side of the crank, but to the end of it.

Sometimes that does not work. If the engine has been sitting around for years, or is over 10 years old, the crank may have rusted partially to the flywheel.

Use a little penetrating oil at the flywheel, crank interface.

Then pry the back of the flywheel, very gently, and evenly with a flat head screw driver, or even a prybar. Very light action is needed. If you are reefing on the screw driver, there is something wrong. (something else is holding the flywheel on!)

The flywheel should “pop” off right away, so be sure to catch it before it flies off and falls on the floor. I suggest having a catch system such as rags or cardboard.

To reinstall the flywheel put it back together the same way it came apart. Use the pipe wrench and the screw driver method to tighten the “rewind cog.”

Again, do not over tighten the “rewind cog.” Also take note that the washer was put back in place.

Just as a side note, the only real reason a flywheel should be removed on modern magneto style engines is if the key way sheared. If the key way sheared you should be looking at other areas on the engine for damage…

The Go Kart Guru is a Go Karting Design, Fabrication and Performance specialist. Topics ranging from Turbo Charged Go Karts to Wood Go Karts, the Go Kart Guru has something to say (that will help you!) about it. Visit http://GoKartGuru.com for more details.

And for those with Vertical Lawnmower Engines, there is a special section just for you! Don’t throw away that vertical engine just yet!

See Also : Discount Antenna Rotators http://macpress.tumblr.com http://reneepreston.evonybuddy.com/ http://alldoctorsnet.com/slrcameratough/

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